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The
entire process of growing a crop of mushrooms takes eighty-five days. Covering
the sprawling grounds are 87 "Mushroom Houses," like the ones in the
picture at upper left. Each of the houses contain 63,000 square feet of growing
space and produces a combination of regular white button mushrooms as well as
giant Portobellos. It's an extremely efficient system with growing beds stacked
inside the houses like bunk beds in a dormitory. Each house will produce between
50,000 - 60,000 pounds of mushrooms per crop -- so one house is picked per day.
There's a constant rotation of the facilities going on, 365 days a year! Upon
walking onto the Pictsweet grounds, visitors receive an olfactory greeting
that emanates from the huge steaming rows of compost (pictured upper right) which
take up the space between the mushroom houses. Efficiency and recycling is the
theme throughout the mushroom growing experience and the compost piles are no
exception. This facility is one of the largest users of "green waste"
in the state, as the compost is comprised of recycled wood chips from wall board
manufacturing as well as organic waste from two of the Southland's top race tracks:
Santa Anita and Hollywood Park. It takes three weeks for the compost to
be ready for growing. Huge machines form the mixture into neat rows, which the
same machine turns daily in order to mix the compost. I mentioned earlier that
the compost piles were not only fragrant, but steaming. This is because they produce
a natural heat. If you dug 12 inches or so into any pile, it would be too hot
to touch! (Not that you'd want to.)

After
a mushroom house has been thoroughly cleaned from its previous crop, the readied
compost is brought in. It will take seven tractor loads of compost, or 325 cubic
yards, to fill a single mushroom house. Once in place, steam will be used to heat
the compost to 140°F. (photo above left). After this magic number is reached,
the compost will be slowly cooled over a period of ten days. This process will
sterilize the growing medium by killing any competing bacteria. Millet seeds
are then sterilized before being inoculated with mushroom spores. After planting,
the growing beds are blanketed with plastic covering and left in darkness. The
seeds will be completely white in 15 or 16 days (center photo above). At this
point the plastic covering will be removed and replaced with a "sponge"
made of peat moss and sugar beet lime (there comes that recycling again). Soon
after mycellium threads, like the ones in the photo above right, begin to form.
This flowing stage is known as "pinning" in the mushroom biz.
 Once
the pinning process begins the mushrooms will double in size every twenty-four
hours! Now you know where the phrase "growing like mushrooms" comes
from. Needless to say, once the harvest starts, the 'shrooms require daily picking.
Portobellos often need three to four pickings per day. Be thankful your kids don't
grow that fast! The photos above show Portobellos on the left and button mushrooms
on the right. Once picked, the mushrooms are processed, packaged and held
at lower temperatures to preserve freshness. Once again, we found ourselves impressed
with the efficiency of the Pictsweet plant as Greg explained that the mushrooms
are trucked out so quickly, they often arrive at Southern California supermarkets
on the same day they were harvested. |